Wheat Tests
| NIR
Proximate (Protein) Analysis Wheat |
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Proximates
are the major components of the grain. For
wheat, the NIR
Proximate Analysis included Protein Content
and Moisture Content. The test does not
include ash content. This procedure is nondestructive
to the wheat. Proximate Analysis is also
available using wet chemistry methods for
protein content
and moisture content
but the sample must be ground.
Various end
users have different demands for wheat composition;
these will vary with the class of wheat
as well. Hard wheat varieties are typically
higher in protein (12-15%) than soft wheat
(5-10%) and are usually used for breads,
bagels, and other yeast-leavened products.
The protein (gluten) develops a "stretchiness"
during kneading that traps the gases produced
by the yeast. Without this resilience, the
bread would not rise and would not have
the sponge-like texture. Very low protein
contents (5-8%) are desired for cake flour.
Flour for cookies, crackers and pastries
is usually around 8-11% protein.
Results
(other than Moisture Content) are reported
on a dry basis
percentage (percent of non-water material).
Moisture Content is reported "as
is" (percent of total sample weight).
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Possible Values |
Typical
Results |
| Protein
Content |
4-17% |
8-15% |
| Moisture
Content |
5-35% |
8-15% |
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| Vomitoxin
(Deoxynivalenol - DON) |
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Vomitoxin
is a grain mycotoxin (fungal toxin) produced
by the fungus Fusarium graminearium.
Vomitoxin appears to affect swine to a larger
degree than other animals. The most common
effect of feeding wheat containing DON to
swine is weight loss or reduced weight gain
due to refusal of feed, reduced feed intake,
or vomiting after eating. This has been
observed at levels as low as 5 parts per
million.
For this test,
a GIPSA-approved Enzyme-Liked Immunosorbent
Assay (ELISA) is utilized to quantify the
vomitoxin level of a sample. The U.S. Food
and Drug Administration set maximum levels
for vomitoxin contamination according to
these guidelines: 1 part per million for
wheat products for human consumption, 10
PPM for ruminating beef and feedlot cattle
(not to exceed 50% of the diet), and 5 PPM
in grain and grain products destined for
swine and all other animals (not to exceed
20% of the diet).
Possible Values 0-20+ PPM; Typical Results
0-2 PPM
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| Falling
Number Test |
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The
falling number test is a measure of wheat
quality with respect to undesirable enzyme
activity or sprout damage. Certain conditions,
particularly large amounts of rainfall just
prior to harvest, will prompt the mature
wheat kernels to try to germinate. As part
of the germination process, there is a spike
in the activity of alpha-amylase enzyme.
Alpha-amylase breaks down the starch in
the kernel to create usable sugars, the
nutrition source for the seedling until
it begins photosynthesis.
Sprout damage
is detrimental to the quality of the wheat
kernel for use as seed and for milling purposes.
As the degree of sprout damage increases,
the germination rate decreases. Severely
sprout-damaged kernels may not grow if planted.
The enzyme also affects the quality of flour
(or more precisely batters and dough prepared
from the flour) produced from the sprout-damaged
wheat.
The test is
performed by making a paste from a ground
wheat sample and water, heated, and mixed
to "gelatinize" the starch. During
gelatinization the starch granules swell
and start to become solubilized. Samples
with higher alpha-amylase activity will
form a paste with a less viscous consistency
as compared to undamaged samples.
This phenomenon
is measured using the Falling Number instrument.
This device has a plunger which is allowed
to fall through the heated paste. The time
(in seconds) required for the plunger to
travel a specific distance is measured.
Undamaged wheat will typically have a Falling
Number higher than 325 seconds. A Falling
Number greater than 300 is desired in most
applications.
Possible Values 150-500 seconds; Typical
Results 250-350 seconds
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| Stenvert
Hardness Test |
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The Stenvert
Hardness Test provides a measure of the
hardness of the wheat grain.
The Stenvert
Hardness Test measures the time-to-grind
a wheat sample to produce 17 ml of ground
material using the Stenvert mirco-hammer
cutter mill fitted with a 2 mm screen. Harder
wheat will take longer to grind. The time
required to grind the sample is reported.
Possible Values 4-25 seconds; Typical Results
5-15 seconds
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| Single
Kernel Characterization System |
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The
Perten Instruments Single Kernel Characterization
System 4100 is a tool for evaluating uniformity
within a wheat sample. Kernel-to-kernel consistency
in a sample, truckload, or bin is important
to a miller because factors such as moisture
content, kernel size, kernel weight, and hardness
are critical to the process. Average measurements
may not show the degree of variation within
a sample. A sample of adequate hardness, for
example, may be unsuitable because it contains
a mixture of very hard and very soft kernels;
milling yields will suffer.
A SKCS4100 analyzes
individual kernels and gives a profile of
that sample's hardness, size and weight. |
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| Moisture
Content |
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Moisture
content is a critical factor for the long
term storability of wheat. Wheat should
be dried in the field or artificially to
14% moisture for storage up to 6 months
and 13% for storage from six months to one
year, and 12-13% for longer term storage.
Over-drying of wheat wastes energy, money,
and time. Overydrying grains will also lead
to an increased risk of dust explosions.
A reading is obtained from the
meter which correlates to a specific moisture
content at the testing temperature. The
moisture content is reported as an "as
is," or "wet
basis," percentage.
The ideal
Moisture Content for further wheat testing
is between 10 and 14%.
Possible vales 0-25%; Typical Results 8-15%
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Other
Crops and Product Tests - (top
of page)
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The
Identity Preserved Grain Laboratory can provide
testing on a wide range of products. Of course
corn, soybeans and wheat are most common to
our geographical location, but we can provide
analysis for a variety of crops, including
oats, flax seed, hay, and sileage, as well
as milled or processed products such as:
- Animal Feeds;
- Starch, Gluten, and Germ from
Corn Wet Milling;
- Grits, Meal, Flour, and Germ from
Corn Dry Milling;
- Dehulled and/or Cracked Soybeans;
- Soybean Meal;
- Soymilk and Tofu;
- Edemame; and
- Screening from Cleanout
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Contact
us about your specific requirements. |
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Wet Chemistry
Analysis - (top of page)
| Protein
Content Combustion Method |
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The Combustion
(Dumas) Method can be used to measure the
protein or nitrogen content in a wide range
of substances. It has replaced the slow,
dangerous, and environmentally unfriendly
Kjeldahl procedure for most applications.
The combustion method is an approved method
and has become the most common reference
("wet chemistry") method for NIR
calibrations for protein content. The combustion
method is typically employed for samples
for which no NIR calibration exists. The
IPG lab does offer protein
content using NIR. There are situations
in which the combustion method may not be
suitable.
In this test,
a 50-300 mg representative sample (liquid
or ground solid) is burned at high temperature
in a sealed system. The nitrogen in the
sample is aonverted to nitrogen gas, separated
from the other chemical components, and
measured by thermal conductivity. The nitrogen
content can be converted to protein content
by using a conversion factor (typically
6.25 x nitrogen) to obtain "as is"
protein percentage. This test is performed
in duplicate, and the moisture content in
the original sample is determined by the
air oven method
to convert the protein content to dry
basis.
Protein contents measured by the combustion
method can range from very low (0.1%) to
90+%.
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| Oil
Content Ether Extraction |
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Ether extraction
can be used to quantify the amount of fat
or oil in a sample. The ether extraction
method is an approved method and is a common
reference ("wet chemistry") method
for NIR calibration for oil content. The
IPG lab does offer oil content using NIR
for some crops. There are situations in
which ether extraction may not be a suitable
method for oil measurement.
In this test, a
representative sample is ground and extracted
in refluxing petroleum ether. Extracted
oil is captured in the boiling flask. The
oil is sperated from the ether and weighed
to determind the percentage of the original
sample weight collected as oil to obtain
the "as
is" oil percentage. This test is
performed in duplicate, and the moisture
content in the original sample is determined
by the air oven method
to convert the protein content to dry
basis.
Oil contents measured by the ether extraction
method can range from very low (0.2%) to
50+%.
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| Moisture
Content — Air Oven |
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The Air Oven
method can be used to quantify the amount
of water in a sample. The air oven method
is an approved method and is a common reference
("wet chemistry") method for NIR
calibrations for moisture content. The air
oven method is typically employed for samples
for which no NIR calibration or other reliable
rapid method (NIR or Moisture
Meter) exists. There are situations
in which the air oven method may not be
a suitable method for moisture measurement.
In this test,
a representative sample (liquid or ground
solid) is weighed into a tared cup and placed
in an oven. Oven temperatures and residence
times vary by substance. The dried sample
is cooled in a dessicator and the weight
of the remaining material is recorded. The
weights may be used to determine the amount
of water removed in the oven. Moisture content
is reported as the amount of water removed
from the original sample. Solids content
is the weight of material remaining after
drying divided by the original sample weight.
Moisture content and solids content are
reported as an "as
is" or wet
basis percentage. They are related by
the equation:
Moisture Content ("as
is") + Solids Content ("as is")
= 100%
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| Amino
Acid Profile High Performance Liquid
Chromatography |
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The High
Performance Liquid Chromatography (HPLC)
method can be used to quantify the amount
of various amino acids in a sample. The
HPLC method is an approved method and is
a common reference ("wet chemistry")
method of NIR
calibrations for amino acid contents. The
HPLC method is typically employed for samples
for which no NIR calibration exists. The
IPG lab does offer amino acid profile for
corn
and soybeans
using NIR.
Various procedures
must be employed depending on the amino
acids of interest. The moisture content
in the original sample is determined by
the air oven method
to convert the amino acid contents to dry
basis.
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| Fatty
Acid Profile Gas Chromatography |
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The Gas Chromatography
(GC) method can be used to quantify the
amount of various fatty acids in a sample.
The GC method is an approved method and
is a common reference ("wet chemistry")
method for samples for which no NIR calibration
exists. The IPG lab does offer fatty acid
profile for corn
and soybeans
using NIR.
Various procedures
may be employed depending on the fatty acids
of interest. The moisture content in the
original sample is determined by the air
oven method to convert the fatty acid
contents to dry
basis.
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